e-bike battery type stuff - assistance required please..

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Bearbonesnorm
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e-bike battery type stuff - assistance required please..

Post by Bearbonesnorm »

I have a friend who's in a wheelchair. She rang me last night to say she was hoping to buy a wheelchair / handbike attachment and fancied the power-assist version ... problem is, they're three and a half grand to buy.

Like this:

Image

She's seen a wheel on ebay that has a self-contained motor within the hub and she thinks that she may be able to adapt it to fit her chair ... here's a link to the manufacturer: http://www.speedy.de/produkte/speedy-duo2/

Now, the problem here is that the hub she's seen doesn't come with a battery and she's been told a battery will be in the region of £700. I knew it wouldn't be cheap but that seems quite steep and they'd also want £200 for a charger.

She knows that it'll be a project that requires much thinking and metalworking which doesn't overly put her off, so my question really is will a suitable battery / charger really cost that much and has anyone got any better ideas because I know it won't be a straightforward project no matter how much I try to convince myself it will :wink:
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jam bo
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Re: e-bike battery type stuff - assistance required please..

Post by jam bo »

the fella at mtb-batteries is really helpful and can do custom builds etc.

cant remember his name, mark maybe?

https://www.mtbbatteries.co.uk/about-us/
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benp1
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Re: e-bike battery type stuff - assistance required please..

Post by benp1 »

The risk with bodging the battery side of things is cheap batteries are crap, and if you bodge it you risk it going wrong, best case is that it just fails. Worst case is fire or a big bang. I've seen videos of homemade electric bicycles doing this, the problem with a wheelchair is that the user can't exactly escape it quickly like a bicycle user would (i.e. drop and run)

Good quality li-ion batteries are pricey, though £900 for battery and charger seems a lot!

I was browsing here - http://www.thelivingcentre.co.uk/wheelc ... bikes.html - purely for interest

You can could get something for less than the £3.5k mark, but they're still bloody expensive!
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Re: e-bike battery type stuff - assistance required please..

Post by benp1 »

jam bo wrote:the fella at mtb-batteries is really helpful and can do custom builds etc.

cant remember his name, mark maybe?

https://www.mtbbatteries.co.uk/about-us/
I've heard him referred to as Smudge
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Bearbonesnorm
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Re: e-bike battery type stuff - assistance required please..

Post by Bearbonesnorm »

Something else ... I've just spotted that the cranks aren't set at 180 degrees but side by side. Can anyone think of a good reason for this, in my head it seems like it would be harder work and more like rowing than pedalling?
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giryan
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Re: e-bike battery type stuff - assistance required please..

Post by giryan »

Bearbonesnorm wrote:Something else ... I've just spotted that the cranks aren't set at 180 degrees but side by side. Can anyone think of a good reason for this, in my head it seems like it would be harder work and more like rowing than pedalling?
Don't they work so you push one and pull the other at the same time?
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Re: e-bike battery type stuff - assistance required please..

Post by Bearbonesnorm »

Don't they work so you push one and pull the other at the same time?
Ah, so they're on a clutch and don't actually turn 360 degrees ... I think?
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Re: e-bike battery type stuff - assistance required please..

Post by psling »

From memory, there's a company in Glasgow called Kinetics who I believe build specialist bikes and kit for less able people, including electrically operated. Don't know how easy-going they are to discuss ideas with but may be worth making contact?
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Re: e-bike battery type stuff - assistance required please..

Post by Bearbonesnorm »

Thanks everyone, I'll follow those leads up - have to say, I hadn't realised being disabled was so f*cking expensive!
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SteveM
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Re: e-bike battery type stuff - assistance required please..

Post by SteveM »

might be worth speaking to Jez at Longstaffe as well
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Re: e-bike battery type stuff - assistance required please..

Post by Pickers »

From memory, there's a company in Glasgow called Kinetics who I believe build specialist bikes and kit for less able people, including electrically operated. Don't know how easy-going they are to discuss ideas with but may be worth making contact?
I'm pretty sure his name's Ben - he's on STW, seems a good chap.

There's a couple of chaps on there as well that have dabbled with the electrickery for powering bikes - might be useful to contact them. Try TJagain and (I think...) Trail Rat. Could be wrong on the 2nd one but I'm sure TJ has built one from a kit.
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Mariner
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Re: e-bike battery type stuff - assistance required please..

Post by Mariner »

Re pedals I have seen this before and wondered why. Could it be a stability thing to eliminate a rocking motion depending on the disability of the person.?
Inline pedals would give a for and aft effect.

In the states they have a different approach to 'twist and go' so consequently you get bikes with stupid size motors doing high speed runs.
Not suggesting that you go down this route but the basic equipment, motors, controls, and chargers should be readily available.
Dont think you could ship an li-on battery though.
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Re: e-bike battery type stuff - assistance required please..

Post by Trail-rat »

Finally got my login working again.

What sort of range is she hoping for ? That will drive the cost of the battery.

Second speaking to Ben@kinetics if your looking at a custom adaption for wheel chair I reckon he loves the challenge seeing some of the solutions he knocks out on his Facebook.

As for a motorised wheel off eBay. Not all motors in wheels are equal. Not all have the same mechanism of how they work. Direct drive motors are cheap but have lots of drag which makes it difficult to use as a normal vehicle Wen unassisted

Geared motors are much less draggy - barely noticeable infact apart from the weight mind.
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Re: e-bike battery type stuff - assistance required please..

Post by Bearbonesnorm »

What sort of range is she hoping for ?
I wouldn't have thought very much. Her thinking seems to be that after so many years using her hands to propel her chair they're starting to feel the strain. Using them in a different way is her solution.
Not all motors in wheels are equal.
Waiting to hear back on the motor specs.

Thanks all.
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ianfitz
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Re: e-bike battery type stuff - assistance required please..

Post by ianfitz »

No idea about the motor side of things but hand bikes seem to have level handles/pedals. Not sure why.

Karen darke is a top level handbike racer and hers are level.

Is it because the 'pedals' are also the steering??
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Re: e-bike battery type stuff - assistance required please..

Post by JohnClimber »

Message via twitter from Smudge of www.mtbbatteries.co.uk

"They're not as straight forward battery as it needs to communicate with the controls so not as simple as it looks

I need to register to leave comments. But it's not as simple as just building a battery as it looks like a project too so problems likely.

The quoted prices aren't far off tbh for quality cells used. Tried before and it's easier to be refurbished than build prototype"
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Re: e-bike battery type stuff - assistance required please..

Post by Wotsits »

The batteries & chargers can be easily found on ebay.

Also peeps do sometimes have frame problems then 'break' the bike into parts to sell (know a guy who did this)..

Knowing how popular electric bikes are on the continent I would think there'd be more second hand availability over there?..

Manufactures like Cube are apparently aiming for half of the bikes they sell to be electric..
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Re: e-bike battery type stuff - assistance required please..

Post by Trail-rat »

Motor does the comms

You buy a pared motor and controller.

The controller detects what needs to be supplied to he motor.

The battery does nothing more than supply power to the motor controller.

The battery is just a li ion battery with an on board BMS and needs to be pared to a charger

I have a Samsung 18650 celled 20ah battery in my cargo bike. Itt wasn't cheap but as above I didn't want to end up with recycled laptop cells of unknown origin going bang in my garage while charging.

I used e3emv for my stuff and imported direct also very helpful in identifying requirements.

Look also on the pedelecs.co.uk for used stuff and try endless-sphere for possible solutions they have all sorts of project threads on there for electric vehicles of all shapes and sizes from full size drag Cars to home built off road uplift attachments
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Re: e-bike battery type stuff - assistance required please..

Post by Trail-rat »

Also pedals are together on a hand cycle to allow you to get your body weight behind it as it goes. It's actually really good exercise.

If the pedals were 180 out of phase you would not be able to get any weight behind it and would need to really gear down the vehicle to get it up hills etc - bit like you do in a recumbent - and most hand cycles are all ready inherently heavy by design due to obvious balance issues etc so.making it any harder would be a mare.

Ime riding a hand cycle has more in common with rowing
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Re: e-bike battery type stuff - assistance required please..

Post by ianfitz »

Trail-rat wrote:Also pedals are together on a hand cycle to allow you to get your body weight behind it as it goes. It's actually really good exercise.

If the pedals were 180 out of phase you would not be able to get any weight behind it and would need to really gear down the vehicle to get it up hills etc - bit like you do in a recumbent - and most hand cycles are all ready inherently heavy by design due to obvious balance issues etc so.making it any harder would be a mare.

Ime riding a hand cycle has more in common with rowing
That makes sense. Thanks for explain ing it
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Re: e-bike battery type stuff - assistance required please..

Post by gairym »

Bearbonesnorm wrote:Something else ... I've just spotted that the cranks aren't set at 180 degrees but side by side. Can anyone think of a good reason for this, in my head it seems like it would be harder work and more like rowing than pedalling?
Given that the aim in both rowing and pedaling by hand is to turn a circle with your hands under pressure I'm guessing that the same reason (whatever that might be) that people row with both hands together as opposed to alternately is applicable in this case. Just randomly speculating though so may be way off.
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Re: e-bike battery type stuff - assistance required please..

Post by Trail-rat »

Exactly that Gary

If you pedals were 180 out of phase you would use your arm muscles alone. They are small

By them being in phase you use your power house to drive the bike forward.

Much like the reason why most folk get back cramps in MTB before the legs fail. Your backs your power house. As much as you think it's your leg muscles that make a conventional bike move forward. It's your back and core that will fatigue first.
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